What is the Plastic USB Flash Drives?

A plastic USB flash drive features a lightweight, durable plastic casing and built-in USB Flash memory chip. Connecting to computers, mobile phones, and other devices via USB, it facilitates quick storage, transfer, and backup of documents, photos, videos, etc., with core advantages of plug-and-play and simple operation.
 
The plastic casing boasts low cost (ideal for mass production) and supports multi-color designs, custom printing, and logo branding, combining practicality with aesthetics. It is also lightweight (only 5-10g per unit) for easy portability and resistant to daily wear. Compared to metal, silicone, or wooden USB drives, plastic versions are more cost-effective with lower prices. Their excellent plasticity meets diverse customization needs, while the low density reduces shipping fees significantly.
Plastic USB flash drives are affordable (ideal for mass production), offer versatile customization (including complex shapes metal/wood can’t achieve), lightweight for low shipping costs, and durable with wear resistance, no rust or mold.

Low price

Plastic raw materials are inexpensive, and the more you order, the lower the casing cost.

Custom shapes available

Enables complex designs that metal, wood, or PVC can’t match.

Low shipping costs

The lightest USB drive type, greatly cutting logistics expenses.

Durable use

Plastic casing is wear-resistant, with no rust or mold.Lasts 8 to 10 years with no issues.

How to customize logos on plastic USB drives? The common printing processes for logos on plastic USB drives are screen printing or full-color printing. YOUSAN Plastic USB Drive Factory offers free design services.

Renkli Baskı Logo

Full-Color Printing on Plastic USB Drives: Ideal for Gradient Multi-Color Logos and Intricate Patterns

Domed Epoxy Logo

The epoxy process involves embedding the logo in a piece of transparent epoxy, which is then attached to the USB drive.

Custom USB Plastic Flash Drives lmprinted With Your Logo

Screen-Printed Logo

Screen-Printed Logo: Ideal for Simple Logos, Single-Color Logos, General Company Names, Company Logos, Slogans, and More

Plastic USB Drive Shell Molding

Item Details
Process Name ABS Plastic Molding
Mold Opening Time 12-30 days (depending on the complexity of the shape)
Mold Cost 8,000 – 18,000 RMB (depending on the complexity of the shape)
Logo Process Serigrafi Baskı
Advantage Low unit price of the shell, ideal for mass production
Disadvantage Longer mold opening lead time

YOUSAN provide free design and free sample for your want

Plastic USB Flash Drive Customers

YOUSAN is a professional plastic USB drive manufacturer with 15 years of production experience, having accumulated over 1,000 custom USB drive designs. Below are some examples; please contact customer service to view more styles.
Custom Acrylic Clear Card USB Flash Drive
Custom Rhinestone Crystal USB Flash Drives |Sub-Surface Laser Engraved Crystal USB

Plastic USB Flash Drive FAQ

The standard MOQ is 200 units, and bulk customization is supported (better unit prices for 1000+ units). For small trial orders (e.g., 100 units), feel free to contact our customer service—some processes (like screen printing) can be adjusted flexibly.

The process is super simple—3 steps to finish:

 

① Confirm your requirements (capacity, shell style, logo process, quantity) → ② Provide your logo file (e.g., AI/PSD format), and we’ll send a design draft for confirmation → ③ Pay the deposit, we’ll start production → Ship after strict quality inspection. Our customer service will follow up the whole time, even beginners can cooperate easily.

3 common processes—choose based on your needs:
 
  • Screen Printing: Ideal for simple single-color logos, company names/slogans. Low cost, fast bulk production, high cost-performance.
  • Epoxy (Domed): Suitable for multi-color gradient or complex patterns. Raised logo with a premium texture, wear-resistant and waterproof.
  • Full-Color Printing: Perfect for full-color designs or photo-quality patterns. High color reproduction, great for brand promotion.

Vector files (e.g., AI, PSD, CDR) are preferred (no blurring when enlarged). If you only have images (e.g., JPG/PNG), ensure the resolution is ≥300dpi with a clear. No professional files? No problem—we offer free simple design optimization (extra communication needed for complex designs).

 Two scenarios:
 
  • No mold needed (using existing shells): 5-10 working days (including printing and testing).
  • Mold required (custom unique shells): 12-30 days (mold opening + production, depending on shape complexity).
     
    Rush orders are available—for non-mold orders, the fastest delivery is 3 working days. Rush fees vary based on quantity and lead time, please contact us for details.
Mold opening cost is 8,000-18,000 RMB (priced based on shell shape complexity). The mold belongs to you after payment, and the mold fee is 100% waived for all future reorders—you only need to pay for product production.
  • Daily files/photos: 16-64GB is enough.
  • Videos/large files: 64GB or more.
     
    The actual capacity is slightly smaller than labeled (e.g., 16GB ≈ 14.5GB). This is normal because storage manufacturers calculate 1GB = 1000MB, while devices use 1GB = 1024MB. We guarantee the actual capacity meets industry standards.

We support global export (Europe, America, Southeast Asia, Middle East, etc.). We can provide commercial invoices, packing lists, and CE/FCC/RoHS certification documents (meeting customs clearance requirements). Logistics options include sea freight, air freight, and express (DHL/FedEx/UPS). We can assist in coordinating with logistics providers for a hassle-free experience.

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