zinc alloy USB Flash drive

What is the zinc alloy USB flash drive?

Zinc alloy USB drives are a type of metal USB drive. Currently, 80% of metal USB drives use zinc alloy for their casings. Zinc alloy primarily consists of zinc (over 80%) combined with metals such as copper, magnesium, and aluminum. This composition enhances material hardness (typically 70-80 HB) and casting properties, avoiding the brittleness of pure zinc while retaining its machinability advantages.

With a density of 6.6-7.2 g/cm³, approximately 2.5 times that of aluminum alloys, USB drives made from zinc alloy feel noticeably substantial in hand, offering an immediately “solid” visual and tactile impression. Surfaces can be finished through electroplating to achieve mirror, brushed, or matte effects, with a wide range of color options available to suit diverse styles (e.g., business-like or cute).

zinc alloy USB drive Styles

YOUSAN Zinc Alloy USB Drive Manufacturer offers over 500 zinc alloy casing USB drives, ranging from simple to intricate designs. With diverse styles and affordable pricing, these drives feature a premium, high-quality appearance and include numerous classic models.

What is the difference between zinc alloy USB drives and aluminum USB drives?

ComparisonZinc Alloy USB DriveAluminum Alloy USB Drive
Core Material High density (weight: 20-30g), prone to embrittlement and rusting over time, requiring coating for protectionLow density (weight: 10-15g), high strength & drop-resistant, with natural oxide film for corrosion resistance
TechnologyDie-casting molding (supports complex designs), low mold costCNC cutting (simple designs), high processing cost
User ExperienceThick feel in short term, electroplating prone to peeling, poor thermal conductivity (easy to heat up)Lightweight & portable, anodized finish (wear-resistant), good thermal conductivity for stable transmission
Cost Low cost, unit price 2-5 yuan cheaper for the same capacityHigh cost, mid-to-high-end unit price
ScenariosShort-term use (students/exhibitions), customized gifts (complex appearances)Long-term frequent use (business/on-site shooting), quality requirements (drop-resistant/lightweight)

Is the se09 USB drive made of zinc alloy?

The SE09 USB drive features a zinc alloy casing, formed through die-casting into a single piece. This construction delivers a refined surface texture while ensuring structural integrity. Paired with electroplating finishes (such as silver or gold), it enhances resistance to daily wear and tear while showcasing a sleek, minimalist metallic sheen.

Weighing approximately 12 grams with compact dimensions of 39×12×5mm, this flash drive easily attaches to keyrings for portable storage.
Leveraging zinc alloy’s superior sealing properties, the SE09 offers waterproof and shockproof protection. This safeguards the internal UDP chip from minor impacts and humid environments during daily use, making it suitable for diverse scenarios including automotive, office, and educational data storage.

The SE09 USB drive supports laser engraving and silk-screen printing for adding logos or text, making it widely applicable as a business gift or exhibition giveaway.

What is the MOQ for wholesale zinc alloy USB drives?

The minimum order quantity (MOQ) for wholesale customization of zinc alloy USB drives varies based on supplier type, manufacturing complexity, and customization requirements:
Small-to-medium batch customization (stock/semi-custom): 100-500 PCS
Large-scale customization (tooling/OEM): 500-2000 PCS
MOQ for small-to-medium batch customization (off-the-shelf/semi-custom): 100–500 pcs MOQ for large-scale customization (tooling/OEM): 500–2000 pcs

custom Zinc Alloy USB Pen Drive

How to customize logos on zinc alloy USB drives: Currently, the following methods are commonly used for logo customization, with laser engraving and screen printing being the choices of 90% of customers.

Laser-Engraved Logo

80% zinc alloy USB drives opt for custom logos

Silk-Screen Printed Logo

Customizable logo options in multiple colors for zinc alloy USB drives.

Bottle-Opener-USB-Flash-Drive1

Colorful Printed Logo

Gradient colors, multiple colors, complex logo customization

Push-Pull-Drip-USB-flash-drive

Drip-coating process

Applying transparent drip-glaze finish to zinc alloy casing

Zinc alloy usb drive are suitable for simple logos or patterns with clear lines. Customization of logos or images in up to 4 colors can be achieved through color printing. In addition, printing can also be done on the packaging boxes.

1. Customization for Stock Items (No Mold Required)
1. Basic Stock Item Production
Production Cycle: 1-3 days (for logo engraving or single-color screen printing only).
Process Details: Laser engraving takes approximately 2 hours per 100 pieces; screen printing requires an additional 1-2 days (including plate making).
Suitable Scenarios: Corporate events, short-term promotions, and urgent needs requiring rapid response.
2. Functional Upgrade Off-the-Shelf
Production Cycle: 3-7 days (e.g., dual interfaces, encryption features).
Dual interfaces (Type-C + USB 3.0) require an additional day for soldering and debugging. Hardware encryption modules (AES-256) require 3 days for integration testing.
2. Mold-Based Customization (New Designs)
1. Standard Mold Development
Production Cycle: 20-30 days (includes mold fabrication, sample confirmation, and mass production).
Mold Phase: Zinc alloy die-casting mold takes approximately 12 days to complete; prototyping requires 5-7 days (including plating and engraving).
Mass Production Phase: 500–2000 units require 7–10 days, with an average daily output of approximately 200 units.
2. Custom Shape Design Development
Production Cycle: 30–45 days (complex structures + specialized processes).
Example: Animal-shaped USB drives require an additional 5 days for mold detail debugging, and surface embossing processes add 3 days.

Silver: The most versatile color, offering a refined metallic matte or mirror finish after electroplating. It complements any brand style, making it suitable for both corporate logo customization and personal daily use. It features ample inventory and low customization costs.
Gunmetal (Dark Gray): Offers a more sophisticated look than silver with a subtle cool-toned metallic sheen. Ideal for business settings (e.g., bank or tech company gifts), it visually resists dirt and hides scratches well.
Gold: Primarily “bright gold” or “matte gold,” exuding inherent luxury. Commonly used for premium gifts (e.g., anniversary celebrations, client appreciation).
Black: Typically “electroplated black” or “brushed black,” featuring a minimalist, understated style. Suitable for pairing with dark packaging or tech brands, concealing minor wear, and maintaining a durable appearance over time.
Rose Gold: A trending color in recent years, featuring soft pinkish-gold tones. Primarily appeals to younger demographics or female users, commonly used for customized gifts in the beauty and fashion industries. However, the plating may show slight wear revealing the base color with prolonged use.

The primary metal finishes for custom zinc alloy USB drives refer to classic color schemes achieved through electroplating that mimic natural metallic hues. These finishes preserve the inherent texture of zinc alloy while aligning with universal aesthetic preferences for business and gifting applications.
1. Silver (over 40% share)
2. Gunmetal Gray (Approx. 30% share)
3. Gold (Approx. 20% share)
4. Titanium Gray (Emerging color, approx. 8% share)
5. Antique Bronze (Retro color, approx. 2% share)

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Get Wholesale Prices & Custom Requests

Contact Us Right Now, Get Reply Today,whtasapp:86-13826586481,E-mail:sales@yousanusb.com

*We respect your confidentiality and all information are protected.